Coatings: SuperMax™
Solution Bulletin
Mate SuperMax™ is a proprietary next generation coating specifically formulated for punch press tooling. A hard, wear resistant, and lubricious coating, SuperMax acts as a barrier between the punch and sheet metal to greatly improve stripping. In customer testing, SuperMax outperforms currently available premium coatings by 2 to 8 times, depending on the application.
Applied using the very latest nano-layer technology, SuperMax’s harder, denser film greatly increases wear resistance and has a much lower friction coefficient of about 20%. Lower friction means less heat build-up, less galling and longer tool life. SuperMax is particularly good for adhesive wear tooling applications. The lubricity is also beneficial when punching sharp cornered shapes with a 90 degree or smaller angle.
SuperMax is recommended for applications such as 3000 and 5000 series aluminum, cold rolled, galvanized and stainless steels; even pre-painted, vinyl coated and fiberglass materials.
SuperMax can be applied to M4PM™, M2, and Durasteel™ punches. Since SuperMax is a semi-transparent coating, we’ve made it easy to identify by including a protective green tip.*
Minimum Punch Size:**
Shape | Minumum Punch Size Suitable for SuperMax™ Coating |
Round | Minimum diameter = 0.098(2.50) |
Rectangle | If length is > 0.250(6.35) The minimum width is 0.060(1.50) If length is < 0.250(6.35) The minimum width is 0.098(2.50) |
Oval | If length is > 0.250(6.35) The minimum width is 0.060(1.50) If length is < 0.250(6.35) The minimum width is 0.098(2.50) |
Square | Minimum width = 0.098(2.50) |
Others | Consult a Mate Application Specialist |
Application Recommendations:
3000 & 5000 Series Aluminum | Galvanized Steel | Stainless Steel |
Stainless Steel Under 14 Gauge | Cold Rolled Steel | Vinyl Coated Materials | Pre-Painted Materials Under 16 Gauge | Fiberglass | |
SuperMax™ | X | X | X | X | X | X | X | X |
Maxima™ | X | X | X | X | X | X | ||
Nitride | X | X | X | X | X |
* Mate’s SuperMax tooling can be identified by its subtle matte finish and a protective green cap when shipped.
** If you require a smaller minimum punch size, contact a Mate Application Specialist